|Thrust vectoring nozzle on a Sukhoi Su-35S|
Thrust vectoring, also thrust vector control or TVC, is the ability of an aircraft, rocket, or other vehicle to manipulate the direction of the thrust from its engine(s) or motor in order to control the attitude or angular velocity of the vehicle.
For aircraft, the method was originally envisaged to provide upward vertical thrust as a means to give aircraft vertical (VTOL) or short (STOL) takeoff and landing ability. Subsequently, it was realized that using vectored thrust in combat situations enabled aircraft to perform various maneuvers not available to conventional-engined planes. To perform turns, aircraft that use no thrust vectoring must rely on aerodynamic control surfaces only, such as ailerons or elevator; craft with vectoring must still use control surfaces, but to a lesser extent.
Thrust vectoring methods
Rockets and missiles
Thrust vector control is effective only while the propulsion system is creating thrust. At other stages of flight, separate mechanisms are required for attitude and flight path control.
Nominally, the line of action of the thrust vector of a rocket nozzle passes through the vehicle's center of mass, generating zero net moment about the mass center. It is possible to generate pitch and yaw moments by deflecting the main rocket thrust vector so that it does not pass through the mass center. Because the line of action is generally oriented nearly parallel to the roll axis, roll control usually requires the use of two or more separately hinged nozzles or a separate system altogether, such as fins, or vanes in the exhaust plume of the rocket engine, deflecting the main thrust.
Thrust vectoring for many liquid rockets is achieved by gimballing the rocket engine. This often involves moving the entire combustion chamber and outer engine bell as on the Titan II's twin first stage motors, or even the entire engine assembly including the related fuel and oxidizer pumps. Such a system was used on the Saturn V and the Space Shuttle.
Another method of thrust vectoring used on early solid propellant ballistic missiles was liquid injection, in which the rocket nozzle is fixed, but a fluid is introduced into the exhaust flow from injectors mounted around the aft end of the missile. If the liquid is injected on only one side of the missile, it modifies that side of the exhaust plume, resulting in different thrust on that side and an asymmetric net force on the missile. This was the control system used on the Minuteman II and the early SLBMs of the United States Navy.
A later method developed for solid propellant ballistic missiles achieves thrust vectoring by deflecting the rocket nozzle using electric servomechanisms or hydraulic cylinders. The nozzle is attached to the missile via a ball joint with a hole in the center, or a flexible seal made of a thermally resistant material, the latter generally requiring more torque and a higher power actuation system. The Trident C4 and D5 systems are controlled via hydraulically actuated nozzle.
Most currently operational vectored thrust aircraft use turbofans with rotating nozzles or vanes to deflect the exhaust stream. This method can successfully deflect thrust through as much as 90 degrees, relative to the aircraft centerline. However, the engine must be sized for vertical lift, rather than normal flight, which results in a weight penalty. Afterburning (or Plenum Chamber Burning, PCB, in the bypass stream) is difficult to incorporate and is impractical for take-off and landing thrust vectoring, because the very hot exhaust can damage runway surfaces. Without afterburning it is hard to reach supersonic flight speeds. A PCB engine, the Bristol Siddeley BS100, was cancelled in 1965.
Tiltrotor aircraft vector thrust via rotating turboprop engine nacelles. The mechanical complexities of this design are quite troublesome, including twisting flexible internal components and driveshaft power transfer between engines. Most current tiltrotor designs feature 2 rotors in a side-by-side configuration. If such a craft is flown in a way where it enters a vortex ring state, one of the rotors will always enter slightly before the other, causing the aircraft to perform a drastic and unplanned roll.
Thrust vectoring is also used as a control mechanism for airships. An early application was the British Army airship Delta, which first flew in 1912. It was later used on HMA (His Majesty's Airship) No. 9r, a British rigid airship that first flew in 1916 and the twin 1930s-era U.S. Navy rigid airships USS Akron and USS Macon that were used as airborne aircraft carriers, and a similar form of thrust vectoring is also particularly valuable today for the control of modern non-rigid airships. In this use, most of the load is usually supported by buoyancy and vectored thrust is used to control the motion of the aircraft. But, designs have recently been proposed, especially for Project WALRUS, where a significant portion of the weight of the craft is supported by vectored thrust. The first airship that used a control system based on pressurized air was Enrico Forlanini's Omnia Dir in 1930s.
Now being researched, Fluidic Thrust Vectoring (FTV) method diverts thrust via secondary fluidic injections. Tests show that air forced into a jet engine exhaust stream can deflect thrust up to 15 degrees. Such nozzles are desirable for their lower: mass and cost (up to 50% less), inertia (for faster, stronger control response), complexity (mechanically simpler, fewer or no moving parts or surfaces, less maintenance), and radar cross section for stealth. This will likely be used in many unmanned aerial vehicle (UAVs), and 6th generation fighter aircraft.
Thrust-Vectoring flight control (TVFC) is obtained through deflection of the aircraft jets into the pitch, yaw and roll directions. In the extreme, deflection of the jets in yaw, pitch and roll creates desired forces and moments enabling complete directional control of the aircraft flight path without the implementation of the conventional aerodynamic flight controls (CAFC). When TVFC is implemented to complement CAFC, agility and safety of the aircraft are maximized. To implement TVFC a variety of nozzles both mechanical and fluidic may be applied. This includes, but is certainly not limited to convergent and convergent-divergent nozzles that may be fixed or geometrically variable. Within these aircraft nozzles, the geometry itself may vary from two-dimensional (2-D) to axisymmetric or elliptic. Thus, it is necessary to clarify some basic definitions used in thrust-vectoring nozzle design.
Axisymmetric: Nozzles with circular exits.
Conventional Aerodynamic Flight Control (CAFC): Pitch, Yaw-Pitch, Yaw-Pitch-Roll or any other combination of aircraft control through aerodynamic deflection using rudders, flaps, elevators and/or ailerons.
Converging-Diverging Nozzle (C-D): Generally found on fighter aircraft, the jet stream is taken through a reduction in area to achieve Mach 1 and then expanded through a diverging section to achieve a supersonic speed greater than Mach 1 before issuing forth.
Converging Nozzle: Nozzle used on standard subsonic transport and passenger jet aircraft. After the turbine, the nozzle converges to the designed exit area where the jet stream issues forth at Mach 1 or less.
Effective Vectoring Angle: The average angle of deflection of the jet stream centerline at any given moment in time.
Fixed Nozzle: A Thrust-Vectoring Nozzle of invariant geometry or one of variant geometry maintaining a constant geometric area ratio, during vectoring. This will also be referred to as civil aircraft nozzles and represents the nozzle thrust vectoring control applicable to passenger, transport, cargo and other subsonic aircraft.
Geometric Vectoring Angle: Geometric centerline of the nozzle during vectoring. For those nozzles vectored at the geometric throat and beyond, this can differ considerably from the effective vectoring angle.
Nozzle: Either convergent or convergent-divergent nozzles, focusing on those generally implemented in aircraft.
Pitch: Vertical directional movement of the nozzle exit or nose of the aircraft.
Roll: Circular directional movement of the aircraft around the body axis vector.
Thrust Vectoring (TV): The deflection of the jet away from the body-axis through the implementation of a flexible nozzle, flaps, paddles, auxiliary fluid mechanics or similar methods.
Thrust Vectoring Flight Control (TVFC): Pitch, Yaw-Pitch, Yaw-Pitch-Roll or any other combination of aircraft control through deflection of thrust generally issuing from an air-breathing turbofan engine.
Two-Dimensional (2-D): Nozzles with square or rectangular exits.
Two-Dimensional Converging-Diverging (2-D C-D): Square or rectangular supersonic nozzles on fighter aircraft.
Variable Nozzle: A thrust vectoring nozzle of variable geometry maintaining a constant effective nozzle area ratio, during vectoring. This will also be referred to as military aircraft nozzles and represents the nozzle thrust vectoring control applicable to fighter and other supersonic aircraft.
Yaw: Horizontal directional movement of the aircraft or nozzle.
Methods of Nozzle Control
Geometric Area Ratios – Maintaining a fixed geometric area ratio, from the throat to the exit during vectoring. The effective throat is constricted as the vectoring angle increases.
Effective Area Ratios – Maintaining a fixed effective area ration from the throat to the exit during vectoring. The geometric throat is opened as the vectoring angle increases.
Differential Area Ratios – Maximizing nozzle expansion efficiency generally through predicting the optimal effective area as a function of the mass flow rate.
Methods of Thrust Vectoring
Type I – Nozzles whose baseframe mechanically is rotated before the geometrical throat.
Type II – Nozzles whose baseframe is mechanically rotated at the geometrical throat.
Type III – Nozzles whose baseframe is not rotated. Rather, the addition of mechanical deflection post-exit vanes or paddles enables jet deflection.
Type IV – Jet deflection through counter-flowing or co-flowing auxiliary jet streams. Fluid-based jet deflection.
Widespread use of thrust vectoring for enhanced maneuverability in Western production-model fighter aircraft would have to wait until the 21st century, and the deployment of the Lockheed Martin F-22 Raptor fifth-generation jet fighter, with its afterburning, thrust-vectoring Pratt & Whitney F119 turbofan.
Lockheed Martin F-35 Lightning II is currently in the pre-production test and development stage. Although this aircraft uses a conventional afterburning turbofan (F135 or F136) to facilitate supersonic operation, the F-35B variant, developed for joint usage by the US Marine Corps, UK Royal Air Force and Royal Navy, also incorporates a vertically mounted, low-pressure shaft-driven remote fan, which is driven through a clutch during landing from the engine. Both the exhaust from this fan and the main engine's fan are deflected by thrust vectoring nozzles, to provide the appropriate combination of lift and propulsive thrust.
The Sukhoi Su-30 MKI, produced by India under license at Hindustan Aeronautics Limited is in active service with the Indian Air Force, and employs 2D thrust vectoring. The 2D TVC makes the aircraft highly maneuverable, capable of near-zero airspeed at high angles of attack without stalling, and dynamic aerobatics at low speeds. The Su-30MKI is powered by two Al-31FP afterburning turbofans. The TVC nozzles of the MKI are mounted 32 degrees outward to longitudinal engine axis (i.e. in the horizontal plane) and can be deflected ±15 degrees in the vertical plane. This produces a corkscrew effect, greatly enhancing the turning capability of the aircraft.
Examples of rockets and missiles which use thrust vectoring include both large systems such as the Space Shuttle Solid Rocket Booster (SRB), S-300P (SA-10) surface-to-air missile, UGM-27 Polaris nuclear ballistic missile and RT-23 (SS-24) ballistic missile and smaller battlefield weapons such as Swingfire.
The principles of air thrust vectoring have been recently adapted to military sea applications in the form of fast water-jet steering that provide super-agility. Examples are the fast patrol boat Dvora Mk-III craft, the HAMINA Stealth Attack craft and the new U.S. Littoral Combat Ships [LCS]. A few computerized studies add thrust vectoring to extant passenger airliners, like the Boeing 727 and 747, to prevent catastrophic failures, while the new experimental X-48C may be jet-steered in the future.
List of vectored thrust aircraft
Thrust vectoring can convey two main benefits: VTOL/STOL, and higher maneuverability. Aircraft are usually optimized to maximally exploit one benefit, though will gain in the other.
For VTOL ability
- Armstrong Whitworth AW.681
- Bell X-14
- Bell Boeing V-22 Osprey
- Boeing X-32
- Dornier Do 31
- EWR VJ 101
- Harrier Jump Jet
- Lockheed Martin F-35B Lightning II
- VFW VAK 191B
- Yakovlev Yak-38
- Yakovlev Yak-141
For higher maneuverability
Two dimension vectoring (generally for the pitch axis)
- McDonnell Douglas F-15 STOL/MTD
- Lockheed Martin F-22 Raptor
- McDonnell Douglas X-36 (yaw only)
- Me 163 B experimentally used a rocket steering paddle for the yaw axis
Three dimension vectoring (pitch and yaw axes)
- Sukhoi Su-30
- Sukhoi Su-35
- Sukhoi Su-37
- Sukhoi PAK FA
- Mikoyan MiG-35 (MiG-29OVT)
- McDonnell Douglas F-15 ACTIVE
- General Dynamics F-16 VISTA
- Rockwell-MBB X-31
- McDonnell Douglas F-18 HARV
- Mitsubishi ATD-X
- 23 class airship, a series of British, World War 1 airships
- Airship Industries Skyship 600 modern airship
- Zeppelin NT modern, thrust–vectoring airship
- Vectoring nozzles
- Gimbaled thrust
- Reverse thrust
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